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Facts
The Facts on Canefields Sugar
Cane Paper
Sugarcane waste (Bagasse) is one of the
most eco-friendly, sustainable, renewable resources suitable for high quality paper making. Sugarcane is grown and used extensively around the world.
When the sugarcane is mature, the harvest is sent to a sugar mill at which time the sugar is extracted from the fiber. The
sugar is then used for human consumption, however, the fiber is wasted and has, in the past, caused further environmental
problems due to burn-off of the fiber as a method of disposal (green house gases are created during the burn-off process).
Canefields /TNPL take the wasted bagasse
fiber and uses state of the art technology to create a bagasse pulp suitable for high quality paper making. Our newsprint
papers are produced from 100% bagasse fiber, and our high quality office and printing papers have a maximum of 25% Australian
eucalypt certified plantation fiber added to ensure that the paper is suitable for all office and print applications. This
eucalyptus content is harvested from the mill plantation. Purified mill wastewater is re-used
to irrigate the otherwise arid lands surrounding the mill. This area would not be capable of sustaining vegetation, but as
a result of the irrigation system, the mill has established a robust eucalyptus plantation. This represents the gold standard
in sustainable forestry – creating life where none existed before, instead of removing old-growth forest and replacing
it with tree farms. This eucalyptus fiber is added in minimal quantities to enhance quality and performance characteristics
such as brightness, sheet stiffness, and moisture balance.
As the sugarcane fiber is grown primarily for sugar and the fiber is retrieved (rather than disposed
of) our paper products fall under the following categories: 1. Paper
produced from a non-forest resource (alternative fiber) 2. Paper sourced from a renewable resource (crops are constantly renewed for sugar consumption) 3.
Paper exceeding environmental parameters set forth by FSC,
SFI, and other prominent forest management organizations. 4. Paper exceeding Federal
and State government environmental mandates.
Wood fiber based paper can only be recycled a limited number of times due to the degradation of the
paper fibers during the recycling process. This issue is already clearly apparent in the carton and packaging industries around
the world.The problem does not
pose an immediate threat to the recycling process with office paper and stationery as more than 90% of the world’s paper
is currently derived from virgin wood fiber. However, over the next decade, as the world turns towards environmental paper
solutions and forests are no longer as widely available for paper making, the current recycling processes will no longer be
able to continue without the substantial addition of virgin wood fiber from our forests into the recycling process.Canefields Sugarcane Paper is offered as an important,
common sense solution to this urgent problem. Our efficient and environmentally friendly use of waste fiber recovered from
agricultural activities for the production of high quality, high performance, high capacity office and printing papers takes
the pressure off our forests.
Environmental Fact: Deforestation accounts for 20% of all greenhouse gas emissions world-wide, exceeding the
global transportation sector.
Canefields - Environmental
Policies
Keeping our goals in view, our environmental policies are formulated
to:
· Provide a cleaner environment through sustained R&D efforts and continual process improvements.
· Comply with all relevant environmental legislations and regulations.
· Conserve energy, preserve nature, and maximize use of available resources such as
energy, water, fuels, and raw material such as bagasse.
· Impart training to promote and motivate other manufacturers to
be environmentally responsible.
Water Management
We are constantly striving to conserve fresh water through continuous
process optimization, limiting consumption to below 70 cubic meters per metric tonne of paper manufactured, compared to double
that for other mills. Waste water from the process is treated in a state of the art effluent treatment system and is
used for irrigating more than 2000 acres of farm land surrounding the mill.
Closed Loop Water System with Elemental Chlorine Free (ECF) Pulp Bleaching
Our Closed Loop Water System utilizes Elemental Chlorine Free (ECF) technology
and Oxygen bleaching. The use of Oxygen bleaching dramatically reduces dioxin levels arising from the ECF
process reducing effluent (wastewater) contaminants to less than 15% compared to normal paper making
and as well specific water consumption is reduced by 75%. Our mill
effluent is further purified at the mill owned and operated wastewater
treatment facility, and the clean water is then reused for process water and irrigation applications.
This Closed Loop Water System addresses the vital environmental issue with paper manufacturing wastewater. The
process is a key component of our overall operations, helping us to achieve ISO 14001 Environmental Manufacturer
Certification and our World Wildlife Fund Endorsement.
Emissions,
Solid Waste, & Green Energy Policies
The
mill has adopted cleaner technologies such as Electrostatic Precipators (ESP) to control the emission of suspended solid
particles from the boilers which uses agro fuels to help reduce green house gases.
Clean Development Mechanism Projects (CDM) Harnessing wind energy has always been an important element since inception of our mill more than 20 years
ago. We have since increased our wind farm capacity to more than 35 megawatts and will further increase capacity in the years
ahead.Our biomethanation plant utilizes methane
rich bio gas from waste water from bagasse storage which is then captured to be used in lime kiln - replacing fossil fuel
oil. This process not only provides a cost saving on energy but also stops methane gas escaping into the atmosphere.Both of the above initiatives are registered under Clean
Development Mechanism with United Nations Framework Convention on Climate Change (UNFCCC) for carbon credits providing
more than 60,000 metric tonnes of CO2 per year.
Solid Waste Management
As part of better solid waste management, all bio sludge waste emanating from the mill are collected and sent to
our mini cement plant for converting the sludge and fly-ash generated in our chemical recovery plant and power boilers in
to high quality cement.
Farm Forestry
We have launched Farm Forestry and plantation schemes to help farmers convert their dry land to cultivable lands.
To date, we have raised more than 40,000 acres involving thousands of farmers. Our goal is to raise 500,000
acres by 2020. To assist with this program we have established the Clonal Propagation and Research Centre (CPRC), and this
world class facility stands as the largest single operation of its kind in India. This facility produces
millions of cloned tree varieties for planting, thus reducing cost on cloned tree varieties while helping farmers earn higher
returns.
"Earth provides enough to satisfy every man’s need, but not every man’s
greed" - Mahatma Ghandi
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